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- Designing handles is a job I postpone until I can look at the final piece. I first design on paper to find a shape that suits the intention of the box. Then I make up a template to guarantee that I’ll get a shape that I like. Templates are quick to make in masonite or MDF and not so precious I can’t throw one away. The other reason for using a solid material is that when I have a shape that I really like, I have the template for another handle. - Source: Internet
- Overall I am very happy with the way they turned out. For drawer pulls I cut up a scrap piece of dark green poplar which was also salvaged a long time ago from a box spring mattress. The transitions in between drawers are not the prettiest but not too bad for my first bandsaw box. I used natural Danish oil to make the color stand out a bit more and covered that with Satin Deft Spray Lacquer. Below is a short video covering the build. - Source: Internet
- Finish the inside of any box with shellac – not an oil finish. Oil finish will leave a smell inside that will last, regrettably, forever. It’s not a pleasant smell so get over your fear of shellac (if you have any), and give it a try. Thin the stuff in the can down with alcohol (or dissolve shellac fl akes at a #2-pound cut) so it’s easy to apply and add as many light coats as you want. - Source: Internet
- Choose your joinery on three factors: function, economy and skill. What will the piece do? This poses the question: How strong does it need to be? There are 10 ways of building this box and all of them are good. But which one of these methods is strong enough and adds something to the design? - Source: Internet
- The design I went with was something I have seen on the internet repeatedly over the years. A project such as a bandsaw box provides a great opportunity to get creative and make a unique design but I really didn’t want to this time. I’m not trying to re-invent the wheel with this one but rather get some good bandsaw experience. It has been a while since I ran a bandsaw and this was a great chance to brush up on my bandsaw skills. At the bottom of this post you will find a link to the instruction article and template that I used (I reduced it for a height of 11″). - Source: Internet
- A big inspiration for this project was a bandsaw box that Steve Carmichael made last year for his daughter. He also made a step by step video to cover the project. I’ll include that video here as well. - Source: Internet
- The base pieces make the jewelry box appear to be floating. I notch the long boards 1⁄8″ deep to capture the shorter ones. Mark out the starting line 4-1⁄2″ in from their ends with a marking gauge. You can cut out the notches on the table saw with a crosscut sled set up with stops, or saw them by hand and use a shoulder plane to get them to depth. - Source: Internet
- How quickly does it need to be made? Is this jewelry box a diversion or a Christmas or birthday present? If it’s the latter, then almost by definition it’s late. The speed at which you work will come into play. You might want to use dovetail joints but you don’t have the time to hand cut them. But you can quickly cut a finger joint that looks pretty good using the band saw. - Source: Internet
- After fitting the joints, I lay out and cut the grooves for the bottom at my router table. I line a piece of plywood with a decorative paper for this jewelry box so I make the bottom from 1⁄4″ plywood (which of course measures something less than that). Check how thick your paper makes your plywood package before routing the grooves. Set the fence at the proper distance from the bit and set the bit height for two cuts at 3⁄32″ or one at 3⁄16″. - Source: Internet
- This way your chisel will enter more easily when chopping out the waste. For this box measuring 21⁄4″ high, I used a 3⁄4″ chisel and the remaining space divided up at 3⁄4″ evenly. This is not critical for the strength. What is critical is how accurately you set up to cut these joints. - Source: Internet
- This is another cabinet salvage project. After dismantling the face frames from another kitchen remodel I was left with quite a bit of usable poplar. I normally just throw together a quick cutting board when salvaging this type of wood but I decided to set it aside and ponder on a different project. It wasn’t until I purchased a bandsaw that I decided on what to make. A cracked bandsawn jewelry box. - Source: Internet
- It’s the stuff of arguments: Which tools in the shop are really the most important for joinery? It’s almost like arguing the top movie or the best shortstop of all time. There is no one answer that satisfies everyone (although “The Maltese Falcon” and “Ernie Banks” should). Were you to ask me, my answers would be quick but not absolute. Give me three tools: a band saw, a chisel and a router, and I can build just about anything. This jewelry box project shows how versatile these tools are. - Source: Internet
- Then I make up several options out of poplar until I find one that works. For purposes of visualizing, a black magic marker turns the poplar into ebony or walnut; blue and red make it rosewood. My final handle for this box is of walnut cut out on the band saw, then shaped and sanded to round the top edges. Cut the handle’s top edge first. That way there’s still some wood remaining and it’s easier to clamp it into the vise to clean up with your spokeshave or rasp. - Source: Internet
- This jewelry box was made from a solid block of laminated walnut, maple, and cherry. It is otherwise known as a “bandsaw” box, as this is the primary tool used in construction. The drawer is lined with felt. - Source: Internet
- To lay out the finger joints, I divided the width of the box side into thirds. Take a ruler and put the corner of it at one edge of the board and rotate the ruler until it hits the other edge at a number easily divisible by three. Mark out your thirds and square those marks out to the end of the board. Just make certain that the width of the center slot is just a hair wider than one of your chisels. - Source: Internet
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